Envoy Textiles to invest Tk179cr to double yarn output capacity

Infograph: TBS

Envoy Textiles Limited has announced plans to invest Tk179.15 crore to expand its yarn production capacity, aiming to double output at its existing factory as the listed textile maker seeks to strengthen operations despite a recent dip in earnings.

The company, in a disclosure to the stock exchanges today (27 April), said the fresh investment would raise its open-end rotor spinning yarn production capacity from 25 tonnes per day to 50 tonnes per day at its current facility.

The decision was approved at a board meeting held yesterday (26 April) at the company's marketing office in Gulshan, where directors also endorsed the firm's financial results for the first nine months of the current fiscal year ending in March.

Kutubuddin Ahmed, chairman of Envoy Textiles, said the move to expand rotor spinning capacity was driven by supply constraints and rising demand for open-end yarn.

"Open-end yarn is produced through rotor spinning using waste from ring spinning mixed with virgin cotton," he said.

He added that the factory's daily requirement for open-end yarn stands at around 40-42 tonnes, of which 16-17 tonnes currently have to be sourced externally.

"However, long lead times remain a major challenge. When demand increases, availability becomes another issue, which in turn affects prices," he said. "Considering these challenges, the company has focused on new investments to expand its rotor spinning capacity."

Company Secretary M Saiful Islam Chowdhury said the project would require Tk179.15 crore, to be financed through a mix of debt and equity, with 70% from loans and the remaining 30% from equity issuance.

This translates into Tk125.40 crore in borrowing and Tk53.74 crore to be raised through equity.

"We are now in the stage of procuring machinery in Bangladesh," he said.

In a statement, he added that the expansion would feature state-of-the-art open-end rotor spinning facilities. "Based on projected operating efficiency and current cost and pricing assumptions, the project is expected to generate sufficient cash flows to service the seven-year term loan."

"It is expected to achieve a payback period of approximately 4.8 years, with an equity IRR of 27.8% and a project IRR of 14.8% over the 15-year project life," he added.

The company said the expansion would also help utilise recovered materials from existing processes and make use of underutilised capacity. The additional yarn output will be prioritised for in-house denim manufacturing to strengthen vertical integration and improve efficiency.

Earnings dip amid lower exports

Envoy's latest financial statements showed a decline in both revenue and profit, reflecting weaker export performance.

Revenue fell by 5.46% year-on-year to Tk1,291.28 crore during the July-March period, as cotton yarn exports dropped. Net profit after tax edged down by 2.27% to Tk98.81 crore, with earnings per share standing at Tk5.89.

In its statement, the company said, "During the third quarter ended March, revenue decreased by 5.46% due to decrease of export sale of cotton yarn as compared to the previous period."

However, it noted some improvement in margins due to lower input costs. "During this period, reduction of cost of raw materials, especially cotton and yarn cost, reduced by 4.19% and 3.03% respectively compared to the same period of the previous year. Resultantly, the gross profit and net profit on sales increased by 2.12% and 0.25% respectively."

The company also reported a significant rise in net operating cash flow per share to Tk16.85, attributing it to higher collections from sales and accounts receivable, alongside lower inventories and materials in transit.

Quarterly data showed that revenue declined in both the second and third quarters, although the company had recorded growth in the first quarter (July-September).

In the January-March quarter, revenue dropped 13% to Tk405 crore, while profit fell 37% to Tk25.84 crore, according to the statement.

Saiful said the third-quarter performance was affected by a higher number of holidays. "The quarter experienced a number of holidays due to the national elections and Eid vacations compared with the previous quarter," he said.

He added that the company had also made payments against several UPAS LCs during the period, which would help reduce costs in the following quarter.

Despite the recent dip, he said the company had already secured orders for the next three months and was not facing any issues with gas or other utility supplies.

Meanwhile, the board also approved the purchase of 50.37 decimal land adjacent to the company's factory in Bhaluka to support future expansion.

The company estimates the acquisition cost at around Tk8.09 crore, including registration and related expenses, and said the land would be used for extending factory operations in the future.